Roles and Responsibilities:
Closely coordinating with all support functions (department) for ensuring no loss of production, production time, orders & dispatches. In case of Gap, root cause analysis and corrective action to be taken.
Complete operation management & Assembly line of motorcycles
Responsible for controlling manufacturing costs through process improvements, energy savings, rejection controls, OEE, productivity improvements & increasing employee’s efficiency.
Preparing Delivery-Schedule of every dealer / customer on monthly basis & dispatch in time & regular communication for order.
Effectively utilization of resource – Machine, material & manpower.
Ensuring adherence to various quality standards e.g. ISO, EMS, OHSAS.
Development of team members through effective and need based training and controlling attrition and un planned absenteeism
As per the dealers order, prepare production planning / schedule and release of Production order – maintain production schedule.
Introduce and implement SOPs effectively.
Effectively implement work instruction (Job Card) system and streamline the functions.
To coordinate with stores, purchase & logistic section to sort out day to day problem so that in time delivery is achieved.
Ensure high levels of customer’s satisfaction through excellent service to internal & external customer.
To coordinate of with development team for in time delivery of development parts.
Complete PPC administration and ensure compliance with policies and procedures
Conduct personnel performance appraisals to assess training needs and build career paths
Furnish monthly MIS related to Production Department to the management.
Responsible for Production department master data updating in SAP.
Implementation of best manufacturing practices, techniques such as ISO, TQM, Six Sigma, new technology Shop floor improvements, Housekeeping, Processes, mistake proof operations, 5S, Pokayoke, Kanban, Kaizen etc.
Based on yearly target monthly goals and parameters to be established
Responsible for Daily, weekly and monthly organising production schedules & planning.
Reduction in operating costs. Minimize the inventory levels. Minimize the scarp level/wastage reduction. Control overhead expenditure & Stock Control.
Discipline in managing SOPs / reports, records & documents.
Monitors production plan v/s achieved production along with quality standard & rejections.
Conducting monthly inventory closures and ensure minimum level inventory.
Regularly follow-up with Purchase Dept. Regarding Material Shortages.
Skills and abilities:
Hand on experience in 2 wheeler bike assembly
Good verbal & written language – English , Hindi , Marathi
Excellent organizational, leaderships skills and interpersonal skills
Problem solving skills
Proficient in MS Office and SAP
Strong decision-making skills and a results-driven approach